After marking up the neck dimensions, it’s time to get this neck into shape! First I rough shape the heel curve using a sled and the table saw. I “nibble” away the heel using the saw blade. The arc of the blade creates a nice basic shape. Then I slice-off some of the neck thickness using the bandsaw and taper the sides in anticipation of mounting the fretboard.
With the very rough shape done, I add “ears” to the headstock to increase its width. Once the glue has set, I use my nifty “mini drum sander” (a jig we made at a Big Island Ukulele Guild workshop) to level the ears to the neck’s headstock.
Now the fun part. Using a number of “microplane” rasps, I create the shape of the neck and heel. Moment of truth! Will the heel/neck design I envisioned and created using yellow heart and koa stripes look good? IMHO, I think it turned out great! The yellow heart curve in the heel turned out exactly as I hoped.
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