I’m Necking Today
The past couple of days have been spent finishing the neck. Very tedious days making lots of dust. First, glued in the mother-of-pearl honu and, once set, polished it up. I'll be using a spoon [...]
The past couple of days have been spent finishing the neck. Very tedious days making lots of dust. First, glued in the mother-of-pearl honu and, once set, polished it up. I'll be using a spoon [...]
Finally wrapped up the headstock "art". Quite tricky to get the relief done right and the stew-mac router jig is almost a necessity. It allows some very fine control. Using ebony as headstock veneer is [...]
Today was all about headstocks. I'm using peg tuners for the first time (all other uses I've used mini-tuners) and wanted a more elegant headstock design to reflect the smaller Concert and the tuners. Came [...]
First up was dimensioning the fretboard to final dimensions. A bit trickier than I would have thought. I like my fretboard to be about 4mm. The "gully" along the back is about 1.5mm as is [...]
While it's probably overkill, I use a furniture bolt and brass threaded insert nut to create a solid neck/body connection. The tenon is about 1/2" wide while the insert needs a 3/8" hole. Nice tight [...]
The day I've been waiting for has finally arrived. I made a neck mortise and tenon jig awhile back that should, in theory, create a perfectly aligned joint while also compensating for any body front/top errors (e.g., [...]
No surprise but I had to make another jig today. I use a nice setup from Stew-Mac to route the binding channels along the ukulele body. Because the ukulele is arched, you need to "float" [...]
Might not be in the shop for a few days so thought I'd just post a couple of pics of the completed body.
It's Saturday so it's YAJ (yet another jig) day! My back glue up jigs are too large for this little concert so I quickly made a nice jig. It's funny how many jigs you need [...]
After marking up the neck dimensions, it's time to get this neck into shape! First I rough shape the heel curve using a sled and the table saw. I "nibble" away the heel using the [...]